In this podcast episode, we’ve assembled insights from three articles recently published on automationworld.com that paint a picture of where AI is succeeding, where it’s struggling and, most importantly, what manufacturers can actually do about it. Featured in this podcast are insights from industrial AI experts at Altimetrik, Beckhoff, Emerson and Wago.

Learn how smart sensors enable predictive maintenance, AI-powered manufacturing, and revolutionary ADAR technology that’s changing industrial automation and robot safety economics with insights from Endress+Hauser, Rockwell Automation, specialty chemicals company Premix Group, and Sonair.

In this episode we explain how IT/OT convergence, the need for digital thread traceability and agentic AI have extended MES software beyond its production tracking roots and are putting it at the core of industry’s digital transformation. Insights from Luigi de Bernardini, CEO of system integrator Autoware, and Francisco Almada Lobo, CEO of Critical Manufacturing, explain why and how this is happening and what manufacturers should be doing in response.

In this episode we’ll look at the impact of the recently imposed U.S. tariffs on industrial automation technologies, with insights from Endress+Hauser USA, Fluke Reliability, Weidmuller USA, Actemium Avanceon and Opto 22. We’ll also provide recommendations on steps automation buyers can be taking now to secure stable pricing and supply.

The summer of 2025 has shaped up to be very eventful for the robotics industry, with A3 reporting significant growth for both robots and cobots, key moves by well-known robotics experts, a new humanoid robot from major motion plastics company and a new collaboration between two industrial heavyweights.

Tim Gaus from Deloitte Consulting joins us again — this time to discuss how automation technologies, particularly those aided by AI are helping manufacturers address the industrial workforce shortage that could lead to nearly 2 million unfilled manufacturing jobs by 2030, while production and operations management roles are currently going unfilled at nearly 50%.

In this episode we connect with Sanu Warrier, product director for software at nVent, to get insights on Industry 4.0’s ROI for panel builders, how design to manufacturing (DTM) software differs from traditional CAD, how DTM software helps ease the friction between engineering and manufacturing, and the cost-saving specifics that DTM software provides to panel builders

In this episode, we connect with Kristi Martindale, chief commercial officer at Palladyne AI, to explore the use of low-code software and associated closed-loop systems to process data at the edge for AI-enabled robotics, how AI-powered robotics software adapts to new parts or processes, and what kinds of manufacturing applications stand to benefit most from this technology.

In this episode we connect with Devin Murray of Schmersal USA to learn about the new ISO 10218 robot standard, how it interacts with other parts of the ISO 10218 series of standards, how manufacturers can integrate it with their existing robotic systems, and for what kinds of manufacturing operations is this standard considered critical.

We connect with Jason Hehman, leader of Industry 4.0 at TXI, to understand the use of digital twins in supply chains operations — how they help manufacturers predict and manage supply chain disruptions and assess the impact of raw material shortages or logistics delays, and we explore the key data sources manufacturers need to build an effective supply chain digital twin.

In this episode we connect with Alex Greenberg, director of robotics 4.0 simulation at Siemens Digital Industries Software, to learn how immersive virtual reality, photorealistic simulations and AI are accelerating robot deployment assessments and manufacturing cell design.

In this episode, we connect with Dusty Alexander, CEO of Global Shop Solutions to explain ERP’s role in the digitization of manufacturing production, how it enables real-time production management, and how small to mid-sized manufacturers can justify the use of ERP for their business.

In this episode we connect with Critical Manufacturing’s CEO Francisco Almada Lobo to understand how MES and industrial data platforms enable legacy equipment connectivity to drive real-time analytics, proactive maintenance and operational excellence.

Andrew Harris with system integrator ACS explains how cybersecurity fits in with equipment safety as part of a risk assessment, and the use of digital twin tech and safety PLCs as part of the safety risk assessment process.

Kevin McClusky, chief technology architect at Inductive Automation, explains why and how IT technologies such as containers, DevOps, application management and MQTT are impacting industrial operations technologies.

Tim Gaus, smart manufacturing business leader at Deloitte Consulting, explains agentic AI and how it differs from AI data analytics and AI chatbots, how manufacturers can use AI agents and where they will likely have the most impact in industry.

We connect with Ken Crawford, senior director of automation at Weidmuller, to explore the differences between open control systems and proprietary control systems, the security and reliability of open control technologies, and the process of adopting open systems for manufacturers who are using either proprietary control system technologies or those that are part of a vendor/partner ecosystem.

We connect with Brett Finley, CEO of PLZ Corp., to get first-hand insights into PLZ’s digital transformation efforts that range from the plant floor to the enterprise and into the company’s supply chain operations.

Evan Novakowski with system integrator Actemium Avanceon explains the primary factors that influence how data polling over Ethernet impacts PLC cycle time, if specific Ethernet protocols are more efficient for PLC data polling, strategies to optimize PLC cycle time and more.

Lisa Masciantonio, chief workforce officer at the Advanced Robotics for Manufacturing Institute, shares her insights into how robotics and AI have changed the U.S. manufacturing landscape in the past decade, as well as the key workforce challenges manufacturers face as they implement robotics and/or AI.