In this episode of Reliability 4.0, we sit down with Ali Elsalaymeh, Associate Director of Maintenance Excellence at Bristol-Myers Squibb, to hear his journey from design engineer to seasoned reliability leader. Ali shares how his hands-on experiences in lean manufacturing, TPM, RCM2, and maintenance task analysis have shaped his approach to asset management across pharmaceutical and industrial operations. He emphasizes the critical role of KPIs like MTBF, MTTR, and OEE—and why real success starts with building credibility, measuring honestly, and focusing on fundamentals.

We also dive into the power of root cause analysis (RCA) and how small wins, like daily checklists and proper torque practices, can drive millions in savings. Ali offers practical insights on selling new initiatives internally, reducing firefighting culture, and why humility is key for young engineers looking to make an impact. Tune in for a refreshing, no-nonsense conversation on building reliability from the ground up.