The Lean 911 Podcast is where you'll have a voice directly from the gemba. Host, Mark DeLuzio, President and CEO of Lean Horizons Consulting and the principal architect of the Danaher Business System, relies on his three decades of lean successes as well as his failures to answer your most challenging questions regarding your lean transformation.
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The Lean 911 Podcast is where you'll have a voice directly from the gemba. Host, Mark DeLuzio, President and CEO of Lean Horizons Consulting and the principal architect of the Danaher Business System, relies on his three decades of lean successes as well as his failures to answer your most challenging questions regarding your lean transformation.
Lean Leadership Mistakes That Stall Change (Webinar Replay Ask Two Marks Anything)
Lean 911
1 hour 27 minutes 18 seconds
5 months ago
Lean Leadership Mistakes That Stall Change (Webinar Replay Ask Two Marks Anything)
Replay from our live April 7 webinar.
Most Lean initiatives stall because leaders chase tools instead of building capability. In this rare unfiltered session, Mark DeLuzio teams up with seasoned transformation veteran Mark Forkun for a blunt conversation on the realities of Lean, why most organizations fake it, and what it takes to get results that last.
From the hidden failure of matrix org charts to the silent sabotage of cost accounting, this webinar replay is a wake-up call for anyone tired of surface-level improvement. You'll hear how Toyota's true strength isn't what's on the walls, but what's in the minds. You'll also get hard-won insight on problem solving, value stream management, and the dysfunction of Lean "audits" that create motion without impact.
Plus, Mark Forkun shares a preview of his new book and the habits he believes matter most for sustaining Lean results.
Timestamps
00:02:10 Why there’s no silver bullet in Lean
00:04:30 What you don’t see is what matters — Culture, mindset, and invisible systems > visible tools.
00:07:40 Value stream management vs. functional silos
00:13:00 How Lean accounting drives better decisions — Traditional cost systems sabotage transformation.
00:24:00 Cost of poor quality is hidden everywhere — Why finance must stop tracking irrelevant metrics.
00:25:10 Lean ≠ TPS
00:33:00 Standard work and problem solving
00:47:00 Philosophy and principles lead the way
00:54:00 Why Gemba boards fail and audits backfire — Most Lean efforts are theater, not transformation.
01:00:00 Tech without waste elimination = faster waste — AI and ERP as enablers, not solutions.
Lean 911
The Lean 911 Podcast is where you'll have a voice directly from the gemba. Host, Mark DeLuzio, President and CEO of Lean Horizons Consulting and the principal architect of the Danaher Business System, relies on his three decades of lean successes as well as his failures to answer your most challenging questions regarding your lean transformation.